I bought this power supply in China in early 2009 for 30 euros and although I have
not used it much it was working fine until some days ago when I shorted the output
by chance and it stopped working even though it was supposed to be protected.
It is a linear type with two 2N3055 transistors mounted on a radiator on the back.
It has a very substantial transformer with three different voltage outputs for the main
power supply which are switched with relays depending on the output voltage required.
As you increase the output voltage you can hear the relays clicking as higher transformer
voltages are selected. This keeps wasted heat dissipation lower. Then it has
a separate ac output to power the control electronics.
After the short the output voltage reading would not rise above about 10 volts and the
relays seemed to act erratically. A first visual inspection of the control circuit
did not reveal any obvious damage. I started to reverse engineer the schematic diagram
in order to get a general idea of how it worked but as I advanced with the diagram I realized
that there was something I really did not understand at all. The control circuit is
powered separately and seems to be floating with respect to the power circuit. I still
do not understand how this works.
Deducing the schematic diagram took quite a few hours in spite of it not having a large
number of components. Rather than work directly with the board, which is cumbersome
and may lead to damage of the many cables soldered to it, I took a photo of each side of
the board and later used software to superimpose the components side on the reversed
copper tracks side. I then paint the copper tracks in blue and the components in red.
At the same time I am doing this I am drawing the schematic diagram. This is not the
quickest way but it provides some double checking and cross-checking and helps with the process
of better understanding the circuit. Here is a reduced and compressed image.
The original is in much larger size and much clearer but, obviously, much larger file size.
And here is the resulting schematic diagram. In the left we see the transformer and
separate windings for the power and control circuits. At the top is the series regulator
formed by the two 2N3055 transistors. In the lower part we have the control circuit which
can be divided into two separate parts: on the left we have an LM723 which provides the voltage
and current control and on the right we have a couple op-amps working as comparators which
switch the two relays which select one of three transformer windings depending on the voltage needed.
Click to enlarge
At very low voltages the lowest AC output is selected because RL2 is active. At about 10 V
output RL2 switches off and the second transformer output is connected. At about 20 V RL1
is activated and the highest transformer output is connected.
In the following schematics I have isolated the current and voltage control circuits and explain
how they work.
September 2011: Added watermarks to graphics. Sorry but assholes who pirate other people's pages
have made this necessary.